China OEM Manufacturer Plastic Product Injection Molded Plastic Parts for Automobile an injection molded parts

Merchandise Description

Merchandise Description

title specialist large precision plastic injection elements
colour white,black,environmentally friendly,mother nature,blue,yellow,and so forth
substance  PP, PA,Personal computer,PPT,Abs,PA+GF,POM,PE,UPE,PTFE,and so forth
mould cavity  single cavity & multi cavity
runner method very hot runner and cold runner
products CNC, EDM, cutting off equipment,plastic machinery and so forth
mould material  P20/ 718H/ S136H/ S136 hardened/ NAK80
injection machine 30T,50T,60T,80T, 90T, 120T, 168T, 2 photographs as per customers’ need
dimensions customized
tolerance  ± .01mm
shape  as for each your drawing or the sample
certification IATF 16949 and relate total set professional test report
free sample  available
benefit  one stop procurement
Application field Different plastic injection molded areas for numerous industrial and automotive purposes
direct time  15-35 days for mould,plastic goods according to quantity
other  24 hours quick and comfortable buyer service
 shipping status notification for the duration of delivery
 regular notification of new types & sizzling promoting variations

 

Firm Profile
HangZhou CZPT Gentle Digital Technological innovation Co., Ltd. is 1 of Chinese specialist precision electronic components manufacturer, supplying the 1 package deal auxiliary companies to meet up with customers’ requirements, ranging from mould creating, injection moulding, thermosetting substance overmolding, stamping and precision metallic parts tooling.
Our firm was launched in 2571. We previously have utilized much more than 110 employees now and the manufacturing unit creating location of 8000 sq. meters.
We firmly imagine that the advanced technologies will make value-extra solutions to customers.  Our organization has acquired ISO9001:2008 and TS16949 high quality method certification, and with “Good quality to add value, Effectiveness to minimize costs” as the principle, all personnel spend interest to the good quality management.
We will inherit and produce the business spirit of persistent endeavor, accepting higher challenge and daring to climb the technological innovation prime, and count on faithful cooperation with you to advance in direction of and create a brilliant future collectively.

 

Workshop present

GLE Electronics have 12 sets of entire world advanced precision large-pace punch, more than 40 sets of injection molding, impartial analysis and advancement of 2 computerized creation lines, we can  meet customers’ bunched item solutions to provide buyers with high-high quality products. Stamping equipment tonnage from twenty five tons to four hundred tons, KYORI, AIDA, BRUDERER and other brands Injection molding equipment tonnage from thirty tons to four hundred tons, FANUC, Sumitomo, Haitian brand names and many others

Our Buyer
HangZhou Jinzhiguang Electronic Engineering Co., Ltd. is a substantial-tech business specializing in supporting services for car and sensor parts. Organization scope: injection molding, thermosetting materials packaging, stamping, precision components and die processing. Widely serving automotive, electronics, 5G, new vitality, health-related, large-speed rail, aerospace and other fields.

Business Lifestyle
GLE is located in HangZhou Countrywide Large-tech Industrial Advancement Zone. Given that  its institution in 2571, it has been adhering to the enterprise philosophy of “Pursuing CZPT and sharing the future” and the good quality plan of “striving for  excellence and consumer pleasure”. So significantly, it has 2 subordinate factories, a hundred and eighty personnel, 15,000 square CZPT of production location, and dozens of patented technologies. The business has handed IATF16949 and other certification, relying on  advanced processing and testing equipment, as properly as total and secure procedure  capacity, from item design to producing, from item assembly to merchandise  testing, to give buyers with high quality merchandise and fast provider.

Transportation and Payment
Payment phrases: T/T, west Union Paypal and L/C and so on.
We will send out the products to you by DHL,FEDEX,UPS, EMS,AIR etc.

FAQ

Q1: Are you a manufacturing unit?
A:We are a manufacturing facility setted up much more than seventeen many years and export a lot more than 10years.

Q2: When is the supply date?
A: 7-ten functioning times in basic.

Q3: Could you send out me a quotation?
A: Sure.

This fall: How about the after provider?
A: Five several years guarantee.

Q5: What about the transport package deal?
A: Anti-static bundle and carton.

Contact with us for a lot more info. Tks. Click on above “Speak to Us” button to inform us your requiremnet.
 

US $0.25-2.15
/ Piece
|
2,000 Pieces

(Min. Order)

###

Plastic Type: Thermosetting Plastic
Plastic Form: Dispersoid
Molding Method: Injection Molding
Product Name: Customized OEM High Quality Injection Molding for
Transport Package: Carton
Trademark: Golden Light

###

Customization:

###

name professional high precision plastic injection parts
color white,black,green,nature,blue,yellow,etc
material  PP, PA,PC,PPT,ABS,PA+GF,POM,PE,UPE,PTFE,etc
mould cavity  single cavity & multi cavity
runner system hot runner and cold runner
equipment CNC, EDM, cutting off machine,plastic machinery etc
mould material  P20/ 718H/ S136H/ S136 hardened/ NAK80
injection machine 30T,50T,60T,80T, 90T, 120T, 168T, 200T, 380T
mould life  500000-5000000 shots as per customers’ requirement
size customized
tolerance  ± 0.01mm
shape  as per your drawing or the sample
certification IATF 16949 and relate whole set professional test report
free sample  available
advantage  one stop procurement
Application field Various plastic injection molded parts for various industrial and automotive applications
lead time  15-35 days for mould,plastic products according to quantity
other  24 hours instant and comfortable customer service
 shipping status notification during delivery
 regular notification of new styles & hot selling styles
US $0.25-2.15
/ Piece
|
2,000 Pieces

(Min. Order)

###

Plastic Type: Thermosetting Plastic
Plastic Form: Dispersoid
Molding Method: Injection Molding
Product Name: Customized OEM High Quality Injection Molding for
Transport Package: Carton
Trademark: Golden Light

###

Customization:

###

name professional high precision plastic injection parts
color white,black,green,nature,blue,yellow,etc
material  PP, PA,PC,PPT,ABS,PA+GF,POM,PE,UPE,PTFE,etc
mould cavity  single cavity & multi cavity
runner system hot runner and cold runner
equipment CNC, EDM, cutting off machine,plastic machinery etc
mould material  P20/ 718H/ S136H/ S136 hardened/ NAK80
injection machine 30T,50T,60T,80T, 90T, 120T, 168T, 200T, 380T
mould life  500000-5000000 shots as per customers’ requirement
size customized
tolerance  ± 0.01mm
shape  as per your drawing or the sample
certification IATF 16949 and relate whole set professional test report
free sample  available
advantage  one stop procurement
Application field Various plastic injection molded parts for various industrial and automotive applications
lead time  15-35 days for mould,plastic products according to quantity
other  24 hours instant and comfortable customer service
 shipping status notification during delivery
 regular notification of new styles & hot selling styles

Design Considerations for Injection Molded Parts

There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.

Design factors

Injection molded parttTo get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.

Materials

There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.

Process

Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.

Overhangs

Injection molded parttOverhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.

Cost

Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.

Reliability

While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.

Design for manufacturability

Injection molded parttWhen designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
China OEM Manufacturer Plastic Product Injection Molded Plastic Parts for Automobile     an injection molded partsChina OEM Manufacturer Plastic Product Injection Molded Plastic Parts for Automobile     an injection molded parts
editor by czh 2023-04-04