China New Coming Electronic Accessory Custom Injection Molding Plastic Parts injection moulding of parts

Product Description

 

Product Description

 

Material

Nylon+GlassFiber,GF-ABS,POM,PP,PC,PA66,UHMW-PE,PPS etc.

Process

Injection molding ,CNC machining ,Extrusion process

Surface

Matted/Smooth, as clients’ request

Size

As same as drawing

Color

Nature /White/Black/Yellow/Red/Blue

Application

Industry : Packing machines/Filling /beer machines /Conveyor equipment ,Mine Equipment etc.

Electronic: hausehold appliances,VR,precise instrument

Auto spare parts: covers, gears, bushing ,pipes ,etc.

Molding type

General Molding,Insert Molding, Over Molding ,Double color molding

Cavities

Simple, Multi -cavities(10-40)

Price

Advantaged prices ( Direct from our factory)

Sample

Free sample supply

Molding time

15-25days

Delivery time

7-15days after sample quality confirmed

Product selling point

* Fast production and highly efficient.

Injection moulding can produce an incredible amount of parts per hour. Speed depends on the complexity and size of the mould, anywhere between 15-120 seconds per cycle time.

* Low labour costs.

Plastic injection moulding is an automated process whereby a majority of the process is performed by machines and robotics, which a sole operator can control and manage. Automation helps to reduce manufacturing costs, as the overheads are significantly reduced.

 

* Design flexibility.

The moulds themselves are subjected to extremely high pressure. As a result, the plastic within the moulds is
pressed harder and allows for a large amount of detail to be imprinted CZPT the part and for complex or intricate shapes to be manufactured.

 

* High-output production.

Thousands of parts can be produced before the tooling needs to be maintained.

 

* Product consistency.

Injection Moulding is a repeatable process; in other words, the second part you produce is going to be identical to the first 1 etc. This is a huge advantage when trying to produce high tolerances and part reliability in high

volumes.

* Low scrap rates.

Injection moulding produces very little post-production scrap relative to traditional manufacturing processes.
Any waste plastic typically comes from the sprue and runners. Any unused or waste plastic, however, can be reground and recycled for future use.

Main characteristics
Good aging resistance, good mechanical damping capacity, good lubricity, excellent wear resistance, good  machinability, good precision control, no creep, good anti-wear performance and good dimensional stability.

Anti-corrosion equipment for gears and parts of bad materials. Wear parts, transmission structural parts, household appliance parts, automobile manufacturing parts, screw rods to prevent mechanical parts, chemical machinery parts, chemical equipment, etc.
Detailed Photos

 

Enclosure Design custom made ABS/PC plastic products oem machine CZPT silicone plastic injection molding partsPlastic injection molding is the preferred process for manufacturing plastic parts, as it is ideal for producing high volumes of low-cost plastic parts with high tolerance precision, repeatability and no extra finishing required.
 

Hot sale product

Prototype material
If you need Rapid Prototypes to test the part structure before CZPT investing, we can do 3D printing and CNC machining for you within 2-3 working days. We have our own production line for prototyping, Prototypes material can be ABS, POM, PP, PC, PE, PA(Nylon), PA+GF, PVC, PBT, ABS+PC, etc. Prototype Main Process: SLA, SLS, CNC, PJP.

Our Service

We provide mold design,precision plastic mold making,custom best quality plastic injection molding,Assembly Work, Pad Printing, Silk Screen Print, Paint, Ultrasonic Welding and Packaging Services.

Product Design
We Provide Product Design Service As Customer’s Request.
Mold Design
We will communicate&exchange the opinion with customers during Mold Design.
Mold Making
Start to manufacture, we will sent photos to show tooling process.
Provide the sample
Once the sample finish,we will send the sample to customer confirm
Mass Production
After customer confirmed the sample, we will start mass production plastic products.
Assembly
We Also Provide Assembly Service For Our Customer.
Painting&Coating
We can provide coating and rubber coating service for your customers.
Printing
We Also Provide Silk Screen Printing, Pad Printing, Heat Transfer Print Service.
Packaging Box
We also make the packaging box as customer request.

Company Profile

HangZhou CZPT CZPT Material Co., Ltd. was established in 1994 and is located in HangZhou City, ZheJiang Province. It is a modern high-tech enterprise integrating R&D, manufacturing and market development of engineering plastics and rubber products.The products produced by the company have covered more than 20 provinces and autonomous regions across the country and exported to more than 30 countries such as Europe, America, Africa, Russia, Mongolia, Uzbekistan, etc. Products are widely used in food machinery, beer and beverage machinery, steel rolling, mining machinery, textile machinery, automobiles, automated conveying machinery, electric power, ports, ship terminals, coking, coal, papermaking, textiles, chemicals, environmental protection and other related industries.

Our main production materials are UHMW-PE, HDPE, MC Nylon, PA6, pa66s, pom, pvc, abs, polyurethane, silicone, rubber and other products for processing and customization.

Packaging & Shipping

Packing Details : Inner plastic bag,outside carton box,last is the pallet,all are based on the customers’ requirments.
Delivery Details : 10-30 days after you confirm the samples.
Payment terms: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us.

FAQ

Q1. When can I get the price?
A: We usually quote within 24 hours after we get your inquiry. If your are very urgent, please call us or tell us in your email so that we will regard your inquiry priority.

Q2. How long is the lead-time for mold?
A: It all depends on the mold’s size and complexity. Normally, the lead time is 25-35 days. If the molds are very simple and not big size, we can work out within 15 days.

Q3. I have no drawing, how should I start the new project?
A: You can supply us sample, we will help to finish the drawing design.

Q4. Before shipment, how to make sure the products quality?
A: If you don’t come to our factory and also don’t have the third party for inspection, we will be as your inspection worker. We will supply you a video for production process detail include process report, products size, structure and surface detail, packing detail and so on.
contact-info.html

Material: ABS,PP, Nylon,PC or Any Other Material as You Need
Application: Medical, Household, Electronics, Automotive, Agricultural
Shaping Mode: Plastic Injection Mould
Design Service: According to The Customer Requirement
Color: Based on Customer Requirement
Drawing Format: Step., Igs., X_T, Dwg, Pdf, etc.

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material

Nylon+GlassFiber,GF-ABS,POM,PP,PC,PA66,UHMW-PE,PPS etc.

Process

Injection molding ,CNC machining ,Extrusion process

Surface

Matted/Smooth, as clients‘ request

Size

As same as drawing

Color

Nature /White/Black/Yellow/Red/Blue

Application

Industry : Packing machines/Filling /beer machines /Conveyor equipment ,Mine Equipment etc.

Electronic: hausehold appliances,VR,precise instrument

Auto spare parts: covers, gears, bushing ,pipes ,etc.

Molding type

General Molding,Insert Molding, Over Molding ,Double color molding

Cavities

Simple, Multi -cavities(10-40)

Price

Advantaged prices ( Direct from our factory)

Sample

Free sample supply

Molding time

15-25days

Delivery time

7-15days after sample quality confirmed

Material: ABS,PP, Nylon,PC or Any Other Material as You Need
Application: Medical, Household, Electronics, Automotive, Agricultural
Shaping Mode: Plastic Injection Mould
Design Service: According to The Customer Requirement
Color: Based on Customer Requirement
Drawing Format: Step., Igs., X_T, Dwg, Pdf, etc.

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material

Nylon+GlassFiber,GF-ABS,POM,PP,PC,PA66,UHMW-PE,PPS etc.

Process

Injection molding ,CNC machining ,Extrusion process

Surface

Matted/Smooth, as clients‘ request

Size

As same as drawing

Color

Nature /White/Black/Yellow/Red/Blue

Application

Industry : Packing machines/Filling /beer machines /Conveyor equipment ,Mine Equipment etc.

Electronic: hausehold appliances,VR,precise instrument

Auto spare parts: covers, gears, bushing ,pipes ,etc.

Molding type

General Molding,Insert Molding, Over Molding ,Double color molding

Cavities

Simple, Multi -cavities(10-40)

Price

Advantaged prices ( Direct from our factory)

Sample

Free sample supply

Molding time

15-25days

Delivery time

7-15days after sample quality confirmed

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China New Coming Electronic Accessory Custom Injection Molding Plastic Parts     injection moulding of partsChina New Coming Electronic Accessory Custom Injection Molding Plastic Parts     injection moulding of parts
editor by czh 2022-12-02