China Good quality ISO Certified Manufacturer Custom Molded Silicone Rubber Machinery Products CHINAMFG Other Rubber Parts

Product Description

 

Item

   ISO Certified Manufacturer Custom CHINAMFG Machinery Parts Auto Rubber Parts

Material

EPDM, NBR, SBR, NR, Silicone(VMQ), Neoprene(CR), HNBR, XNBR, FKM, FFKM, FVMQ, FLAS, PTFE, PU, ECO, IIR, ACR, etc…

Silicone: High Tensile Silicone, Food Grade Silicone, Medical Grade Silicone, High Clear Silicone, etc.

If there is any special requirements on material performance, such as temperature resistant, resists deformation, compression set,
tensile strength etc… Foam material is also available. If you do not know what kind of material to use, pls advise us what is the usage of these parts? Then we can make some recommend for you.

Certificate

IATF 16949:2016 / ISO 9001:2015 / ISO 45001:2018 / ISO 14001:2015 /REACH/ROHS/MSDS/LFGB/F D A

Drawing Format

.stp / .step / .igs /.CHINAMFG /.dwg / .pdf

Color

Almost all PMS colors available for Silicone (VMQ); Mostly black for other rubber materials, if other colors are required, please
indicate it on inquiry.

Parameters

Inch, centimeter, millimeter, etc.

Function

Industrial parts /daily supply / Automotive/ Medical device, etc…

Surface Treatment

Matte, Common polishing, Mirror polishing, Texture, Laser Engraving, Power Coating (Painting), Printing, Segmented colors, Mixed
colors, etc.

Mold Material

No. 50 steel, No. 45 steel, P20, 8407, H13, 718H, etc.

Mold Precision

If no special request, apply to ISO3302:2014 standards, class 2.

Mold Life-cycle

100,000-500,000 shots.

Packing

Pack in bulk / poly bag / bubble bag / color box.

Sample

Available. One cavity sample mold or 3D printing.

Price Tip

The price shown above is just for reference, final actual price depends on your design, material request, surface treatment, order
qty, package request, etc.

ISO Certified Manufacturer Custom CHINAMFG Machinery Parts Auto Rubber Parts
 

 

1. All Materials are Purchased from Certified Suppliers.

2. Support PPAP Documents & Materials Certificates.

3. Capability for Silicone Rubber Product is up to 1800x800mm.

Some Custom Rubber Parts for Reference:

Neway Highly Welcome Your Own Custom Designs !!!

Different Rubber Material Propertie

Company Profile

Production Process

CHINAMFG has complete production chain from R&D, Rapid Prototypes, mould design, mould making, components production, assembling, packing to export.

The most common used surface treatment are: Matte, Texture (fine texture, rough texture…), Common Polishing, Mirror Polishing, Laser Engraving, Powder Coating, Printing, Segmented Colors, Mixed Colors), etc. You can view below surface pictures for reference:

CHINAMFG highly welcome custom surface treatment for silicone & rubber parts.

Our Advantages

Our Reviews:

NEWAY’s silicone & rubber parts quality is 100% according to ISO9001 Standard. We seriously take care of the quality control from IQC to OQC, throughout each step of the production.

CHINAMFG dedicated to strict quality control and thoughtful customer service. We strive to exceed our customers’ expectation in all aspects of product manufacturing process, and recognize our great responsibilities to our customers.

All our materials are purchased from certified suppliers. All materials will be subject to warehousing quality inspection CHINAMFG arrival. After the pre-production sample is confirmed, the sample will be sealed immediately. prenatal sampling inspection, intrapartum sampling inspection, and postpartum sampling inspection, and the inspection results will be recorded in time. All files are traceable.

Below are some inspection equipment for reference:

Attach Pls Find Our Silicone & Rubber Parts Inspection Report for Reference:

Packing&Shipping

NEWAY’s package for silicone & rubber parts: pack in bulk, poly bag, gift box, blister box, or special custom package request according to customers.

All goods shipped by sea are packed with pallets, all goods shipped by express/air are packed with nylon straps. Wooden boxes are used for heavy goods. All cartons have passed the box drop test to ensure that the products received by customers are in good condition.

FAQ

Q1: How soon can I get a precise quotation for custom silicone & rubber parts?
A1: Please send us your inquiry by email or Alibaba TM message. Once we confirm the design (Feature details with parameters),material, color, qty, we can provide quotation within 24 HOURS.

Q2: Can I get a free sample, how long will it take?
A2: a. For standard products we have in stock, YES for free sample, but the express fee will be charged in advance. Mostly, it takes 3-10 days.
b. For custom products, sample fee is determined by the detailed sample requirements. Normally, it takes 7-15 days.

Q3: Can you make custom parts based on my sample?
A3: Yes, you can send the sample to us by express and we will evaluate the sample, scan the features and draft 3D drawing for production.

Q4: What does your OEM service include?
A4: We follow up your request from the design idea to the mass production.
1. You can provide 3D drawing to us, then our engineers and production teams evaluate the design and quote you the precise cost.
2. If you don’t have 3D drawing, you can provide 2D drawing or draft with features details with full dimensions, we can draft 3D
drawing for you with fair charge.
3. You can also customize Logo on the product surface, package, color box or carton.
4. We also provide assembly service for the OEM parts.

Q5: What is your payment term?
A5: We accept T/T, Paypal, Western Union, L/C, Alibaba Trade Assurance.

Work with Neway, your business is in safe and your money is in safe.
 

Work with Neway, your business is in safe and your money is in safe.
 

If you can dream it, we can build it !

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Usage: Agricultural, Industrial, Medical, Vehicle, Electronic, Household, Toys, Sports, etc.
Material: All Silicone & Rubber Materials Are Available
Product Name: Custom Rubber Machinery Parts Auto Rubber Parts
Surface Treatment: Matte, Polished, Mirror Polished, Texture, Paintin
Shape: According to Customers Designs
Hardness: 10-80 Shore a
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Customization:
Available

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What factors influence the design and tooling of injection molded parts for specific applications?

Several factors play a crucial role in influencing the design and tooling of injection molded parts for specific applications. The following are key factors that need to be considered:

1. Functionality and Performance Requirements:

The intended functionality and performance requirements of the part heavily influence its design and tooling. Factors such as strength, durability, dimensional accuracy, chemical resistance, and temperature resistance are essential considerations. The part’s design must be optimized to meet these requirements while ensuring proper functionality and performance in its intended application.

2. Material Selection:

The choice of material for injection molding depends on the specific application and its requirements. Different materials have varying properties, such as strength, flexibility, heat resistance, chemical resistance, and electrical conductivity. The material selection influences the design and tooling considerations, as the part’s geometry and structure must be compatible with the selected material’s properties.

3. Part Complexity and Geometry:

The complexity and geometry of the part significantly impact its design and tooling. Complex parts with intricate features, undercuts, thin walls, or varying thicknesses may require specialized tooling and mold designs. The part’s geometry must be carefully considered to ensure proper mold filling, cooling, ejection, and dimensional stability during the injection molding process.

4. Manufacturing Cost and Efficiency:

The design and tooling of injection molded parts are also influenced by manufacturing cost and efficiency considerations. Design features that reduce material usage, minimize cycle time, and optimize the use of the injection molding machine can help lower production costs. Efficient tooling designs, such as multi-cavity molds or family molds, can increase productivity and reduce per-part costs.

5. Moldability and Mold Design:

The moldability of the part, including factors like draft angles, wall thickness, and gate location, affects the mold design. The part should be designed to facilitate proper flow of molten plastic during injection, ensure uniform cooling, and allow for easy part ejection. The tooling design, such as the number of cavities, gate design, and cooling system, is influenced by the part’s moldability requirements.

6. Regulatory and Industry Standards:

Specific applications, especially in industries like automotive, aerospace, and medical, may have regulatory and industry standards that influence the design and tooling considerations. Compliance with these standards regarding materials, dimensions, safety, and performance requirements is essential and may impact the design choices and tooling specifications.

7. Assembly and Integration:

If the injection molded part needs to be assembled or integrated with other components or systems, the design and tooling must consider the assembly process and requirements. Features such as snap fits, interlocking mechanisms, or specific mating surfacescan be incorporated into the part’s design to facilitate efficient assembly and integration.

8. Aesthetics and Branding:

In consumer products and certain industries, the aesthetic appearance and branding of the part may be crucial. Design considerations such as surface finish, texture, color, and the inclusion of logos or branding elements may be important factors that influence the design and tooling decisions.

Overall, the design and tooling of injection molded parts for specific applications are influenced by a combination of functional requirements, material considerations, part complexity, manufacturing cost and efficiency, moldability, regulatory standards, assembly requirements, and aesthetic factors. It is essential to carefully consider these factors to achieve optimal part design and successful injection molding production.

How do innovations and advancements in injection molding technology influence part design and production?

Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:

Design Freedom:

Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.

Improved Precision and Accuracy:

Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.

Material Advancements:

The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.

Process Efficiency:

Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.

Overmolding and Multi-Material Molding:

Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.

Additive Manufacturing Integration:

The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.

Sustainability and Eco-Friendly Solutions:

Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.

Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.

How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?

Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:

Cost Comparison:

Injection molding can be cost-effective compared to other manufacturing methods for several reasons:

1. Tooling Costs:

Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.

2. Material Efficiency:

Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.

3. Labor Costs:

Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.

Efficiency Comparison:

Injection molded parts offer several advantages in terms of efficiency:

1. Rapid Production Cycle:

Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.

2. High Precision and Consistency:

Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.

3. Scalability:

Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.

4. Design Complexity:

Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.

5. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.

In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.

China Good quality ISO Certified Manufacturer Custom Molded Silicone Rubber Machinery Products CHINAMFG Other Rubber Parts  China Good quality ISO Certified Manufacturer Custom Molded Silicone Rubber Machinery Products CHINAMFG Other Rubber Parts
editor by CX 2024-03-23